Monel 400 Forged Fittings Manufacturers, Suppliers – Monel 400 Socket Weld Pipe Fittings, Monel 400 Threaded Pipe Fittings – Ni-Cu 400 Forged Fittings
- Monel 400 Threaded Pipe Fittings – Monel 400 90° Elbow, Monel 400 45° Elbow, Monel 400 Tee, Monel 400 Cross, Monel 400 Full Coupling, Monel 400 Half Coupling, Monel 400 Reducing Coupling, Monel Pipe Cap, Monel 400 Hex Head, Monel 400 Bushing, Monel 400 Hex Head Plug, Monel 400 Square Head Plug, Monel 400 Round Head Plug, Monel 400 Union, Monel 400 Hex Nipple, Monel 400 Street Elbow, Monel 400 Bull Plug, Monel 400 Boss, Monel 400 Swage Nipple, Monel 400 Pipe Nipple, Monel 400 Adapter, Monel 400 Union (Male x Female), Monel 400 Branch Outlet, Monel 400 90° Elbow Outlet, Monel 400 45° Lateral Tee, Monel 400 Lateral Outlet, Monel 400 Nipple Branch Outlet
- Monel 400 Socket Weld Pipe Fittings – Monel 400 90° Elbow, Monel 400 45° Elbow, Monel 400 Tee, Monel 400 Cross, Monel 400 Full Coupling, Monel 400 Half Coupling, Monel 400 Pipe Cap, Monel 400 Union, Monel 400 Reducer Insert, Monel 400 Boss, Monel 400 Branch Outlet, Monel 400 90° Elbow Outlet, Monel 400 45° Lateral Tee, Monel 400 Lateral Outlet, Monel 400 Branch Outlet Butt Weld, Monel 400 90° Elbow, Monel 400 Outlet Butt Weld, Monel 400 Lateral Outlet Butt Weld, Monel 400 Nipple Branch Outlet Butt Weld
- Size: From 1/4″ to 4″ (6mm-100mm), Pressure: 2000LBS, 3000LBS, 6000LBS, 9000LBS.
- Standard specification of Monel 400 forged fittings are ASTM B366 and ASTM B564.
- Metallica is a well known manufacturer and supplier of Monel 400 forged pipe fitting for the clients from oil and gas, petrochemicals, railway, construction and other industries. We manufacture different size and shapes of Monel 400 forged pipe fittings by open die forging, closed die forging and drop forging. Our main products include Monel 400 socket weld and Monel 400 threaded pipe fittings in size range of 1/4″ to 4″ (6mm-100mm), with pressure rating of 2000LBS, 3000LBS, 6000LBS, and 9000LBS.
- Monel 400 Forged socket weld and Monel 400 threaded pipe fittings are generally used for small size pipes and piping systems (generally below 4 inches in diameter for Class 3000, and below 2 inches for fittings in class 6000 and 9000). Monel 400 Forged pipe fittings are manufactured by forging, followed by heat treatment and machining solid steel as per ASME B16.11 and other dimensional standards. For bigger size piping systems Monel 400 buttweld pipe fittings produced as per ASME B16.9 are used.
Monel 400 Forged Pipe Fittings Manufacturers
Types of Monel 400 Socket Welded & Monel 400 Threaded Forged Steel Pipe Fittings
- Monel 400 Elbows (90 Degree Elbows and 45 Degree Elbows) – A pipe elbow is a forged steel fitting installed between two lengths of pipe or tube allowing a change of direction, usually in the 90° or 45° direction. Similar to a reducing tee, reducing elbows also exist to simultaneously change flow direction and reduce flow diameter. Street Elbows have one female end to accept pipe and another male end thread that is the same size as the pipe and can avoid the use of a pipe nipple during installation.
- Monel 400 Tees (Equal Tee and Reducing Tees)- Tees are a type of forged steel fitting used to combine or divide process flow, and Reducing Tees additionally allow for pipe size change. The run outlets of the tee are the two in-line outlets, and the branch is the third outlet. The branch outlet is the reducing outlet in a reducing tee.
- Monel 400 Couplings (Straight and Reducing Couplings, Full and Half Couplings) – Couplings are a forged steel fitting used to connect two lengths of pipe, and Half-coupling is screwed onto the pipe, while the other end is made to be tightly inserted, or welded, onto the other end to pipe or vessel. Standard Couplings have female threads or open sockets at both ends, whereas reducing couplings connect smaller pipes to larger ones.
- Monel 400 Unions (Socket Weld Unions and Threaded Unions) – Unions are a forged steel fitting similar to a coupling but allow a convenient disconnection and connection; it has 3 parts: a nut, a female end, and a male end. They allow two lengths of pipe to be assembled and detached without causing any deformation to the pipes.
- Monel 400 Bushings (Hex Head Bushings and Flush Bushings) – Reducing inserts and Bushings are forged steel fittings that allow for a change in pipe size. Pictured here is the hex head bushing, which is most commonly used.
- Monel 400 Caps (Pipe Caps and End Caps) – Caps are forged steel fittings used to terminate the flow, inserting over the end of the pipe.
- Monel 400 Plug (Square Head Plugs, Hex Head Plugs and Round Head Plugs) – Similar to a cap, plugs are forged steel fittings that are inserted into the end of the pipe, and they come with different head types, including: hex, square, and round.
- Monel 400 Cross – Crosses are a 4-way forged steel fitting, with 1 inlet and 3 outlets or vice versa. These are sometimes referred to as 4-way tees.
- Monel 400 Outlets (Weldolets, Sockolets, Threadolets, Elbolets, Latrolets and Nipolets)
- Monel 400 Nipples (Hexagonal Nipples and Swaged Nipples)
Equivalents of Monel 400 Forged Fitting
- Monel 400® Equivalents: UNS N04400/Alloy 400/Werkstoff 2.4360
Monel 400 Forged Fitting – UNS N04400 & W.Nr. 2.4360 Stock & Supply Range
Product | Monel 400 Forged Fittings |
Grades | Alloy 400, UNS N04400, 2.4360 |
Standard | ASTM B366, ASTM B564 |
Items | Forged Fittings |
Size | 1/2″ to 18″; Thickness 0.6mm to 20mm |
Dimensions | ANSI/ASME B16.9, B16.28, MSS-SP-43 |
Schedule | SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS |
Fittings Type | Butt Weld, Screwed & Socket Weld, Flanges, Instrumentation |
Other Fittings Type | Elbows, Tees, Reducers, Caps, Stub Ends, Flanges (ANSI, Table E, D and H), Nuts, Bolts, Screws, Threaded Bars, Seamless, Welded, Elbow, Tee, Cross, Concentric & Eccentric Reducer, Pipe End Caps, Stub Ends, Bends, Dairy Fittings, etc. |
Specifications | ASTM, ASME, DIN, GOST, JIS |
Certification | EN 10204 3.1 |
Chemical Composition of Monel 400 Forged Fitting
Nickel | 63.0 min. |
Carbon | 0.30 max. |
Manganese | 2.0 max. |
Iron | 2.50 max. |
Sulfur | 0.024 max. |
Silicon | 0.50 max. |
Copper | 28.0-34.0 |
Mechanical Properties of Monel 400 Forged Fitting
Tensile Strength, min. | Yield Strength, min. | Elongation, min | Hardness | ||
Mpa | ksi | Mpa | ksi | % | HB |
550 | 80 | 240 | 35 | 40 | 110-150 |
Physical Properties of Monel 400 Forged Fitting
Density | Melting Range | Curie Temperature | Electricity Resistivity | |||
g/cm3 | lb/in3 | °F | °C | °F | °C | µΩ·m |
8.8 | 0.318 | 2370-2460 | 1300-1350 | 70-120 | 21-49 | 547 |
What are the Properties of Monel 400 or Alloy 400 Forged Fitting?
- Monel 400 has wide applications in marine industries, as well as heat-exchangers. However, Monel 400 often required strengthening because of its low-annealed strength. Tempering is often required to improve hardness and elasticity.
- Monel 400 can be readily joined by welding processes including shielded metal arc welding(SMAW), gas tungsten arc welding(GTAW) and gas metal arc welding(GMAW). Corresponding fillers or electrodes shall be selected. Generally, Monel 400 products should be annealed at a temperature of 1470°F (full annealing) and pickling is often required to produce bright and clean surfaces on the alloy.
- Monel products have a great deal to offer. They are the great choice for many critically significant industries. It could also be easily welded, soldered, and brazed due to :
- High corrosion-resistance to acids and alkalis. Like many nickel alloys, it is also highly resistant to corrosion. This metal is used in acidic and alkaline environments due to its resistance to substances such as sea water and other caustic solutions. Monel 400 is additionally poor in the area of oxidation resistance; however, it is excellent under stress and corrosion in a variety of salt water, fresh water, brackish water and hydrochloric environments. It is also all but immune to chlorine. Monel 400 offers the same corrosion resistance as nickel, but often is chosen because of its reduced cost and much higher ability to withstand pressures and temperatures.
- Very high mechanical strength
- Good ductility
- Relatively low cost
- Availability in different forms such as hot and cold-rolled sheets, plates, rods, bars, and tubes. Since Alloy 400 is softer than most steels, it can be hot formed or cold formed into almost any shape following with machining process.
What are the Applications of Monel 400 Forged Fitting?
Monel 400 typically finds application in marine engineering, chemical and hydro-carbon processing’s, heat exchangers, valves and pumps. Monel 400 alloy is used in various applications as below:
- Off-Shore Oil Drilling Companies
- Power Generation
- Petrochemicals
- Gas Processing
- Specialty Chemicals
- Pharmaceuticals
- Pharmaceutical Equipment
- Chemical Equipment
- Sea Water Equipment
- Heat Exchangers
- Condensers
- Pulp and Paper Industry
Testing & Inspection of Monel 400 Forged Fitting
Testing (Destructive, Non Destructive)
Positive Material Identification – PMI Testing | Hydrostatic Test |
Chemical Analysis – Spectro Analysis | Hydrogen-Induced Cracking (HIC) Test |
Mechanical Testing Such as Tensile, Elongation, Reduction of Area | Sulfide Stress Corrosion Cracking (SSC), NACE TM 0177 |
Micro Test | Radiography Test |
Macro Test | Dye Penetrant Test (DP Test) |
Hardness Test | Ultra Sonic Test (UT) |
Pitting Resistance Test | Eddy Current Testing |
Intergranular Corrosion (IGC) Test | Impact Test |
Flaring Test | Bend Test |
Flattening Test |
Inspection
- Our internal inspection reports would be provided for all the goods before shipment.
- Buyers or their associates are most welcome to visit us for personal inspect
- We regularly have inspections ongoing at our premises from internationally acclaimed Inspection Agencies such as TUV, BVIS, SGS, Llyods, DNV etc.
Prices for Monel Alloy 400 Forged Fitting
Prices for Alloy 400 Forged Fitting are directly co related to prices of the raw materials such as iron ore, metal scrap, chromium, nickel and various other alloying elements. The production cost of heat resistant stainless steel and nickel alloy plates is high as they contain high amount of nickel and chromium. Meanwhile, mild steel material is among the lowest cost steel available, followed by carbon steel, 400 series stainless steels, aluminium, alloy steel, and 300 series stainless steel. Special alloys such as titanium, Inconel, Monel and Hastelloy cost very high as the nickel, chromium and moly content is very high.
For special and discounted prices for various types of Monel 400 Forged Fitting, please feel free to contact us through email, phone or whatsapp.
We are also regularly publishing our price list for various steel products on our blog.
Documents Provided at the time of Domestic Sales or Export of Alloy 400 Forged Fitting
Certificate of Origin | Raw Material Test Reports |
Commercial Invoice | Heat Treatment Charts |
Packing List | Quality Assurance Plan (QAP) |
Fumigation Certificates | NABL approved Laboratory Test Reports |
Letter of Guarantee | Material Test Certificates |
ROHS Certificate | Certificate of Compliance/Conformity |
Price Terms for Monel 400 Forged Fittings
We can offer any of the following price basis depending on your requirement:
- Ex-works
- FOR Site in India
- FOB Nhava Sheva
- CFR, CIF, CPT your destination port
- Door to Door Delivery Duty Paid as well as Duty Unpaid
Delivery Time of Monel 400 Forged Fittings
- If the items are available in stock, we take 2 days from the date of receipt of advance payment to clear the shipment and send it to port.
- And in-case the items are not available in stock, the time taken for manufacturing depends on the size, quantity and grade.
- However we can claim the fact that we can compete with anyone in India on Delivery time and most of the time our production time is the least.
- We have tied up with strong logistic partners in India which can undertake any type of shipping activities and make sure that there is no delay in shipment.
Marking & Packing of Monel Alloy 400 Forged Fittings
- All our products will have complete marking details which are co-related to the test certificates we supply.
- In case of orders for cut piece of Pipes, Sheets or Round Bars, the marking is transferred from the product from which it is cut. In such cases we provide Letter confirming the marking transfer and picture of the product from which it is cut.
- All goods are packed in wooden cases or pallets.
Suppliers of Monel Alloy 400 Forged Fitting in India
Mumbai, Delhi, Bangalore, Hyderabad, Ahmedabad, Chennai, Kolkata, Surat, Pune, Jaipur, Visakhapatnam, Kanpur, Nagpur, Lucknow, Thane, Bhopal, Indore, Pimpri Chinchwad, Patna, Vadodara, Ghaziabad, Ludhiana, Agra, Nashik, Faridabad, Meerut, Rajkot, Kalyan-Dombivli, Vasai-Virar, Varanasi, Srinagar, Aurangabad, Dhanbad, Amritsar, Navi Mumbai, Allahabad, Howrah, Ranchi, Gwalior, Jabalpur, Coimbatore, Vijayawada, Jodhpur, Madurai, Raipur, Chandigarh, Guntur, Guwahati, Solapur, Hubli–Dharwad, Mysore, Tiruchirappalli, Bareilly, Moradabad, Tiruppur, Gurgaon, Aligarh, Jalandhar, Bhubaneswar, Salem, Mira-Bhayandar, Warangal, Jalgaon, Kota, Bhiwandi, Saharanpur, Gorakhpur, Bikaner, Amravati, Noida, Jamshedpur, Bhilai, Cuttack, Firozabad, Kochi, Nellore, Bhavnagar, Dehradun, Durgapur, Asansol, Rourkela, Nanded, Kolhapur, Ajmer, Akola, Gulbarga, Jamnagar, Ujjain, Loni, Siliguri, Jhansi, Ulhasnagar, Jammu, Sangli-Miraj & Kupwad, Mangalore, Erode, Belgaum, Ambattur, Tirunelveli, Malegaon, Gaya, Thiruvananthapuram, Udaipur, Kakinada, Davanagere, Kozhikode, Maheshtala, Rajpur, Sonarpur, Rajahmundry, Bokaro, South Dumdum, Bellary, Patiala, Gopalpur, Agartala, Bhagalpur, Muzaffarnagar, Bhatpara, Panihati, Latur, Dhule, Tirupati, Rohtak, Sagar, Korba, Bhilwara, Berhampur, Muzaffarpur, Ahmednagar, Mathura, Kollam, Avadi, Kadapa, Kamarhati, Sambalpur, Bilaspur, Shahjahanpur, Satara, Bijapur, Kurnool, Rampur, Shimoga, Chandrapur, Junagadh, Thrissur, Alwar, Bardhaman, Kulti, Nizamabad, Parbhani, Tumkur, Khammam, Ozhukarai, Bihar Sharif, Panipat, Darbhanga, Bally, Aizawl, Dewas, Ichalkaranji, Karnal, Bathinda, Jalna, Eluru, Barasat, Kirari Suleman Nagar, Purnia, Satna, Mau, Sonipat, Farrukhabad, Durg, Imphal, Ratlam, Hapur, Arrah, Anantapur, Karimnagar, Etawah, Ambarnath, North Dumdum, Bharatpur, Begusarai, New Delhi, Gandhidham, Baranagar, Tiruvottiyur, Pondicherry, Sikar, Thoothukudi, Rewa, Mirzapur, Raichur, Pali, Ramagundam, Haridwar, Vijayanagaram, Tenali, Nagercoil, Sri Ganganagar, Karawal Nagar, Mango, Thanjavur, Bulandshahr, Uluberia, Katni, Sambhal, Singrauli, Nadiad, Secunderabad, Naihati, Yamunanagar, Bidhannagar, Pallavaram, Bidar, Munger, Panchkula, Burhanpur, Raurkela Industrial Township, Kharagpur, Dindigul, Gandhinagar, Hospet, Nangloi Jat, Malda, Ongole, Deoghar, Chapra, Haldia, Khandwa, Nandyal, Morena, Amroha, Anand, Bhind, Bhalswa Jahangir Pur, Madhyamgram, Bhiwani, Berhampore, Ambala, Morbi, Fatehpur, Raebareli, Mahaboobnagar, Chittoor, Bhusawal, Orai, Bahraich, Vellore, Mehsana, Raiganj, Sirsa, Danapur, Serampore, Sultan Pur Majra, Guna, Jaunpur, Panvel, Shivpuri, Surendranagar Dudhrej, Unnao, Chinsurah, Alappuzha, Kottayam, Machilipatnam, Shimla. Adoni, Udupi, Katihar, Proddatur, Saharsa, Hindupur, Sasaram, Hajipur, Bhimavaram, Kumbakonam, Dehri, Madanapalle, Siwan, Bettiah, Guntakal, Srikakulam, Motihari, Dharmavaram, Gudivada, Phagwara, Narasaraopet, Suryapet, Miryalaguda, Tadipatri, Karaikudi, Kishanganj, Jamalpur, Ballia, Kavali, Tadepalligudem, Amaravati, Buxar, Jehanabad, Aurangabad, Gangtok
Exporters of Monel Alloy 400 Forged Fitting
- America: Antigua and Barbuda, Argentina, Aruba, Bahamas, Barbados, Belize, Bermuda, Bolivia, Brazil, Canada, Cayman Islands, Chile, Colombia, Costa Rica, Cuba, Dominica, Dominican Republic, Ecuador, El Salvador, Grenada, Guatemala, Guyana, Haiti, Honduras, Jamaica, Mexico, Nicaragua, Panama, Paraguay, Peru, Puerto Rico, Suriname, Trinidad and Tobago, United States, Uruguay, Venezuela
- Europe – Albania, Andorra, Austria, Belarus, Belgium, Bosnia and Herzegovina, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Euro area, Faroe Islands, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Isle of Man, Italy, Kosovo, Latvia, Liechtenstein, Lithuania, Luxembourg, Macedonia, Malta, Moldova, Monaco, Montenegro, Netherlands, Norway, Poland, Portugal, Romania, Russia, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey, Ukraine, United Kingdom
- Africa – Algeria, Angola, Benin, Botswana, Burkina Faso, Burundi, Cameroon, Cape Verde, Central African Republic, Chad, Comoros, Congo, Djibouti, Egypt, Equatorial Guinea, Eritrea, Ethiopia, Gabon, Gambia, Ghana, Guinea, Guinea Bissau, Ivory Coast, Kenya, Lesotho, Liberia, Libya, Madagascar, Malawi, Mali, Mauritania, Mauritius, Morocco, Mozambique, Namibia, Niger, Nigeria, Republic of the Congo, Rwanda, Sao Tome and Principe, Senegal, Seychelles, Sierra Leone, Somalia, South Africa, South Sudan, Sudan, Swaziland, Tanzania, Togo, Tunisia, Uganda, Zambia, Zimbabwe
- Asia – Afghanistan, Armenia, Azerbaijan, Bahrain, Bangladesh, Bhutan, Brunei, Cambodia, China, East Timor, Georgia, Hong Kong, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kazakhstan, Kuwait, Kyrgyzstan, Laos, Lebanon, Macao, Malaysia, Maldives, Mongolia, Myanmar, Nepal, Oman, Palestine, Philippines, Qatar, Saudi Arabia, Singapore, South Korea, Sri Lanka, Syria, Taiwan, Tajikistan, Thailand, Turkmenistan, United Arab Emirates, Uzbekistan, Vietnam, Yemen
- Australia – Australia, Fiji, Kiribati, New Caledonia, New Zealand, Papua New Guinea, Samoa, Solomon Islands, Tonga, Vanuatu