Monel K500 Forged Fittings Manufacturers, Suppliers – Monel K500 Socket Weld Pipe Fittings, Monel K500 Threaded Pipe Fittings – Ni-Cu K500 Forged Fittings
- Monel K500 Threaded Pipe Fittings – Monel K500 90° Elbow, Monel K500 45° Elbow, Monel K500 Tee, Monel K500 Cross, Monel K500 Full Coupling, Monel K500 Half Coupling, Monel K500 Reducing Coupling, Monel Pipe Cap, Monel K500 Hex Head, Monel K500 Bushing, Monel K500 Hex Head Plug, Monel K500 Square Head Plug, Monel K500 Round Head Plug, Monel K500 Union, Monel K500 Hex Nipple, Monel K500 Street Elbow, Monel K500 Bull Plug, Monel K500 Boss, Monel K500 Swage Nipple, Monel K500 Pipe Nipple, Monel K500 Adapter, Monel K500 Union (Male x Female), Monel K500 Branch Outlet, Monel K500 90° Elbow Outlet, Monel K500 45° Lateral Tee, Monel K500 Lateral Outlet, Monel K500 Nipple Branch Outlet
- Monel K500 Socket Weld Pipe Fittings – Monel K500 90° Elbow, Monel K500 45° Elbow, Monel K500 Tee, Monel K500 Cross, Monel K500 Full Coupling, Monel K500 Half Coupling, Monel K500 Pipe Cap, Monel K500 Union, Monel K500 Reducer Insert, Monel K500 Boss, Monel K500 Branch Outlet, Monel K500 90° Elbow Outlet, Monel K500 45° Lateral Tee, Monel K500 Lateral Outlet, Monel K500 Branch Outlet Butt Weld, Monel K500 90° Elbow, Monel K500 Outlet Butt Weld, Monel K500 Lateral Outlet Butt Weld, Monel K500 Nipple Branch Outlet Butt Weld
- Size: From 1/4″ to 4″ (6mm-100mm), Pressure: 2000LBS, 3000LBS, 6000LBS, 9000LBS.
- Standard specification of Monel K500 forged fittings are ASTM B366 and ASTM B564.
- Metallica is a well known manufacturer and supplier of Monel K500 forged pipe fitting for the clients from oil and gas, petrochemicals, railway, construction and other industries. We manufacture different size and shapes of Monel K500 forged pipe fittings by open die forging, closed die forging and drop forging. Our main products include Monel K500 socket weld and Monel K500 threaded pipe fittings in size range of 1/4″ to 4″ (6mm-100mm), with pressure rating of 2000LBS, 3000LBS, 6000LBS, and 9000LBS.
- Monel K500 socket weld and Monel K500 threaded pipe fittings are generally used for small size pipes and piping systems (generally below 4 inches in diameter for Class 3000, and below 2 inches for fittings in class 6000 and 9000). Monel K500 Forged pipe fittings are manufactured by forging, followed by heat treatment and machining solid steel as per ASME B16.11 and other dimensional standards. For bigger size piping systems Monel K500 buttweld pipe fittings produced as per ASME B16.9 are used.
Monel K500 Forged Pipe Fittings Manufacturers
Types of Monel K500 Socket Welded & Monel K500 Threaded Forged Steel Pipe Fittings
- Monel K500 Elbows (90 Degree Elbows and 45 Degree Elbows) – A pipe elbow is a forged steel fitting installed between two lengths of pipe or tube allowing a change of direction, usually in the 90° or 45° direction. Similar to a reducing tee, reducing elbows also exist to simultaneously change flow direction and reduce flow diameter. Street Elbows have one female end to accept pipe and another male end thread that is the same size as the pipe and can avoid the use of a pipe nipple during installation.
- Monel K500 Tees (Equal Tee and Reducing Tees)- Tees are a type of forged steel fitting used to combine or divide process flow, and Reducing Tees additionally allow for pipe size change. The run outlets of the tee are the two in-line outlets, and the branch is the third outlet. The branch outlet is the reducing outlet in a reducing tee.
- Monel K500 Couplings (Straight and Reducing Couplings, Full and Half Couplings) – Couplings are a forged steel fitting used to connect two lengths of pipe, and Half-coupling is screwed onto the pipe, while the other end is made to be tightly inserted, or welded, onto the other end to pipe or vessel. Standard Couplings have female threads or open sockets at both ends, whereas reducing couplings connect smaller pipes to larger ones.
- Monel K500 Unions (Socket Weld Unions and Threaded Unions) – Unions are a forged steel fitting similar to a coupling but allow a convenient disconnection and connection; it has 3 parts: a nut, a female end, and a male end. They allow two lengths of pipe to be assembled and detached without causing any deformation to the pipes.
- Monel K500 Bushings (Hex Head Bushings and Flush Bushings) – Reducing inserts and Bushings are forged steel fittings that allow for a change in pipe size. Pictured here is the hex head bushing, which is most commonly used.
- Monel K500 Caps (Pipe Caps and End Caps) – Caps are forged steel fittings used to terminate the flow, inserting over the end of the pipe.
- Monel K500 Plug (Square Head Plugs, Hex Head Plugs and Round Head Plugs) – Similar to a cap, plugs are forged steel fittings that are inserted into the end of the pipe, and they come with different head types, including: hex, square, and round.
- Monel K500 Cross – Crosses are a 4-way forged steel fitting, with 1 inlet and 3 outlets or vice versa. These are sometimes referred to as 4-way tees.
- Monel K500 Outlets (Weldolets, Sockolets, Threadolets, Elbolets, Latrolets and Nipolets)
- Monel K500 Nipples (Hexagonal Nipples and Swaged Nipples)
Monel K500 Forged Fitting – UNS N05500, W.Nr. 2.4375 Stock & Supply Range
Product | Monel K500 Forged Fittings |
Grades | Alloy K-500, UNS N05500, W.Nr. 2.4375 |
Standard | ASTM B366, ASTM B564 |
Items | Forged Fittings |
Size | 1/2″ to 18″; Thickness 0.6mm to 20mm |
Dimensions | ANSI/ASME B16.9, B16.28, MSS-SP-43 |
Schedule | SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS |
Fittings Type | Butt Weld, Screwed & Socket Weld, Flanges, Instrumentation |
Other Fittings Type | Elbows, Tees, Reducers, Caps, Stub Ends, Flanges (ANSI, Table E, D and H), Nuts, Bolts, Screws, Threaded Bars, Seamless, Welded, Elbow, Tee, Cross, Concentric & Eccentric Reducer, Pipe End Caps, Stub Ends, Bends, Dairy Fittings, etc. |
Specifications | ASTM, ASME, DIN, GOST, JIS |
Certification | EN 10204 3.1 |
Monel K500 Products & Specifications – UNS N05500 & W.Nr. 2.4375
Form | Standard |
Metal Type | UNS N05500 |
Bar | ASTM B865 QQ-N-286 |
Wire | AMS4676 |
Sheet | ASTM B865 QQ-N-286 |
Plate | ASTM B865 QQ-N-286 |
Forging | QQ-N-286 Din 17754 |
Weld Wire | FM 60 ERNiCu-7 |
Weld Electrode | FM 190 ENiCu-7 Din 17753 |
Din | 2.4375 |
About Monel K-500 or Alloy K-500
- Monel K-500 (UNS N05500 or DIN W.Nr. 2.4375) is a precipitation-hardenable nickel-copper alloy that combines the corrosion resistance of Monel 400 (Alloy 400) with greater strength and hardness. It also has low permeability and is nonmagnetic to under -100°C[-150°F]. The increased properties are obtained by adding aluminum and titanium to the nickel-copper base, and by heating under controlled conditions so that submicroscopic particles of Ni3 (Ti, Al) are precipitated throughout the matrix.
Applications of Monel K-500 Forged Fitting
Monel K-500 is used primarily for manufacturing valves and pumps, doctor blades and scrapers, pump shafts, drill collars and instruments, impellers, valves, and fasteners.
- Process industry applications such as doctor blades & scrapers involving organic acids, caustic soda, dry chlorine, chlorinated plastics
- Marine industry and shipbuilding applications such as propellers, shafts, fasteners, gyroscopes, springs
- Oil & Gas industry pump shafts, valve stems, drill collars, instrumentation
- Sensors and electronic components
- Heat exchanger components
What are the Properties of Monel K-500 Forged Fitting?
- Heat Treatment: Solution annealing: 980 – 1040°C | Age hardened: 540 – 600°C.
- Alloy K-500 weldability is very good.
- Corrosion resistance is excellent in marine and chemical environments. This alloy provides excellent corrosion resistance in a range of environments including sea water, hydrofluoric acid, sulphuric acid, non-oxidizing mineral acids, salts and alkalis.
- Excellent resistance to high velocity sea water
- Resistant to a sour-gas environment, and is listed within NACE MR1075.
- Excellent mechanical properties from sub-zero temperatures up to about 480 Deg C
- Non-magnetic alloy
Chemical Composition of Monel K500 Forged Fittings
Element | Min% | Max% |
Ni | 63 | – |
Al | 2.3 | 3.15 |
C | – | 0.18 |
Fe | – | 2 |
Mn | – | 1.5 |
Si | – | 0.5 |
Ti | 0.35 | 0.85 |
S | – | 0.01 |
Cu | 27 | 33 |
Mechanical Properties of Monel K500 Forged Fittings
Tensile Strength, min. | Yield Strength, min. | Elongation, min. | Hardness, min. | ||
Mpa | ksi | Mpa | ksi | % | HB |
1100 | 160 | 790 | 115 | 20 | 300 |
Mechanical Properties of Monel K500 Forged Fittings Under Various Delivery Condition
Hot Worked, Solution Treated and Precipitation Treated | |||||||
Size | Tensile Strength | Yield Strength (0.2% offset) | Elongation in 2″ or 4D | Hardness | |||
Ksi min | MPa min | Ksi min | Mpa min | % min | HB (3000 Kg) min | HRC min | |
<25.4 mm | 100 | 895 | 90 | 620 | 20 | 250 | 24 |
>25.4 mm | 100 | 895 | 85 | 585 | 20 | 250 | 24 |
Hot Worked and Precipitation Treated | |||||||
Size | Tensile Strength | Yield Strength (0.2% offset) | Elongation in 2″ or 4D | Hardness | |||
Ksi min | Mpa min | Ksi min | Mpa min | % min | HB (3000 kg) min | HRC min | |
All sizes | 140 | 965 | 100 | 690 | 20 | 265 | 27 |
Cold Worked and Precipitation Treated | |||||||
Size | Tensile Strength | Yield Strength (0.2% offset) | Elongation in 2″ or 4D | Hardness | |||
Ksi min | Mpa min | Ksi min | Mpa min | % min | HB (3000 kg) min | HRC min | |
6.4 – 25.4 mm | 145 | 1000 | 110 | 760 | 15 | 300 | 32 |
25.4 – 76.2 mm | 140 | 965 | 100 | 690 | 17 | 280 | 29 |
76.2 – 101.6 mm | 135 | 930 | 95 | 655 | 20 | 255 | 25 |
Physical Properties of Monel K500 Forged Fittings
Density | Melting Range | Specific Heat | Electrical Resistivity | |
g/cm3 | °F | J/kg.k | Btu/lb. °F | µΩ·m |
8.44 | 2400-2460 | 419 | 0.1 | 615 |
Testing & Inspection of Monel K-500 Forged Fittings
Testing (Destructive, Non Destructive)
Positive Material Identification – PMI Testing | Hydrostatic Test |
Chemical Analysis – Spectro Analysis | Hydrogen-Induced Cracking (HIC) Test |
Mechanical Testing Such as Tensile, Elongation, Reduction of Area | Sulfide Stress Corrosion Cracking (SSC), NACE TM 0177 |
Micro Test | Radiography Test |
Macro Test | Dye Penetrant Test (DP Test) |
Hardness Test | Ultra Sonic Test (UT) |
Pitting Resistance Test | Eddy Current Testing |
Intergranular Corrosion (IGC) Test | Impact Test |
Flaring Test | Bend Test |
Flattening Test |
Inspection
- Our internal inspection reports would be provided for all the goods before shipment.
- Buyers or their associates are most welcome to visit us for personal inspect
- We regularly have inspections ongoing at our premises from internationally acclaimed Inspection Agencies such as TUV, BVIS, SGS, Llyods, DNV etc.
Prices for Monel Alloy K-500 Forged Fittings
Prices for Monel Alloy K-500 Forged Fittings are directly co related to prices of the raw materials such as iron ore, metal scrap, chromium, nickel and various other alloying elements. The production cost of heat resistant stainless steel and nickel alloy plates is high as they contain high amount of nickel and chromium. Meanwhile, mild steel material is among the lowest cost steel available, followed by carbon steel, 400 series stainless steels, aluminium, alloy steel, and 300 series stainless steel. Special alloys such as titanium, Inconel, Monel and Hastelloy cost very high as the nickel, chromium and moly content is very high.
For special and discounted prices for various types of Monel K-500 Forged Fittings, please feel free to contact us through email, phone or whatsapp.
We are also regularly publishing our price list for various steel products on our blog.
Documents Provided at the time of Domestic Sales or Export of Alloy K-500 Forged Fittings
Certificate of Origin | Raw Material Test Reports |
Commercial Invoice | Heat Treatment Charts |
Packing List | Quality Assurance Plan (QAP) |
Fumigation Certificates | NABL approved Laboratory Test Reports |
Letter of Guarantee | Material Test Certificates |
ROHS Certificate | Certificate of Compliance/Conformity |
Price Terms for Monel K-500 Forged Fittings
We can offer any of the following price basis depending on your requirement:
- Ex-works
- FOR Site in India
- FOB Nhava Sheva
- CFR, CIF, CPT your destination port
- Door to Door Delivery Duty Paid as well as Duty Unpaid
Delivery Time of Monel K-500 Forged Fittings
- If the items are available in stock, we take 2 days from the date of receipt of advance payment to clear the shipment and send it to port.
- And in-case the items are not available in stock, the time taken for manufacturing depends on the size, quantity and grade.
- However we can claim the fact that we can compete with anyone in India on Delivery time and most of the time our production time is the least.
- We have tied up with strong logistic partners in India which can undertake any type of shipping activities and make sure that there is no delay in shipment.
Marking & Packing of Monel Alloy K-500 Forged Fittings
- All our products will have complete marking details which are co-related to the test certificates we supply.
- In case of orders for cut piece of Pipes, Sheets or Round Bars, the marking is transferred from the product from which it is cut. In such cases we provide Letter confirming the marking transfer and picture of the product from which it is cut.
- All goods are packed in wooden cases or pallets.
Suppliers of Monel Alloy K-500 Forged Fittings in India
Mumbai, Delhi, Bangalore, Hyderabad, Ahmedabad, Chennai, Kolkata, Surat, Pune, Jaipur, Visakhapatnam, Kanpur, Nagpur, Lucknow, Thane, Bhopal, Indore, Pimpri Chinchwad, Patna, Vadodara, Ghaziabad, Ludhiana, Agra, Nashik, Faridabad, Meerut, Rajkot, Kalyan-Dombivli, Vasai-Virar, Varanasi, Srinagar, Aurangabad, Dhanbad, Amritsar, Navi Mumbai, Allahabad, Howrah, Ranchi, Gwalior, Jabalpur, Coimbatore, Vijayawada, Jodhpur, Madurai, Raipur, Chandigarh, Guntur, Guwahati, Solapur, Hubli–Dharwad, Mysore, Tiruchirappalli, Bareilly, Moradabad, Tiruppur, Gurgaon, Aligarh, Jalandhar, Bhubaneswar, Salem, Mira-Bhayandar, Warangal, Jalgaon, Kota, Bhiwandi, Saharanpur, Gorakhpur, Bikaner, Amravati, Noida, Jamshedpur, Bhilai, Cuttack, Firozabad, Kochi, Nellore, Bhavnagar, Dehradun, Durgapur, Asansol, Rourkela, Nanded, Kolhapur, Ajmer, Akola, Gulbarga, Jamnagar, Ujjain, Loni, Siliguri, Jhansi, Ulhasnagar, Jammu, Sangli-Miraj & Kupwad, Mangalore, Erode, Belgaum, Ambattur, Tirunelveli, Malegaon, Gaya, Thiruvananthapuram, Udaipur, Kakinada, Davanagere, Kozhikode, Maheshtala, Rajpur, Sonarpur, Rajahmundry, Bokaro, South Dumdum, Bellary, Patiala, Gopalpur, Agartala, Bhagalpur, Muzaffarnagar, Bhatpara, Panihati, Latur, Dhule, Tirupati, Rohtak, Sagar, Korba, Bhilwara, Berhampur, Muzaffarpur, Ahmednagar, Mathura, Kollam, Avadi, Kadapa, Kamarhati, Sambalpur, Bilaspur, Shahjahanpur, Satara, Bijapur, Kurnool, Rampur, Shimoga, Chandrapur, Junagadh, Thrissur, Alwar, Bardhaman, Kulti, Nizamabad, Parbhani, Tumkur, Khammam, Ozhukarai, Bihar Sharif, Panipat, Darbhanga, Bally, Aizawl, Dewas, Ichalkaranji, Karnal, Bathinda, Jalna, Eluru, Barasat, Kirari Suleman Nagar, Purnia, Satna, Mau, Sonipat, Farrukhabad, Durg, Imphal, Ratlam, Hapur, Arrah, Anantapur, Karimnagar, Etawah, Ambarnath, North Dumdum, Bharatpur, Begusarai, New Delhi, Gandhidham, Baranagar, Tiruvottiyur, Pondicherry, Sikar, Thoothukudi, Rewa, Mirzapur, Raichur, Pali, Ramagundam, Haridwar, Vijayanagaram, Tenali, Nagercoil, Sri Ganganagar, Karawal Nagar, Mango, Thanjavur, Bulandshahr, Uluberia, Katni, Sambhal, Singrauli, Nadiad, Secunderabad, Naihati, Yamunanagar, Bidhannagar, Pallavaram, Bidar, Munger, Panchkula, Burhanpur, Raurkela Industrial Township, Kharagpur, Dindigul, Gandhinagar, Hospet, Nangloi Jat, Malda, Ongole, Deoghar, Chapra, Haldia, Khandwa, Nandyal, Morena, Amroha, Anand, Bhind, Bhalswa Jahangir Pur, Madhyamgram, Bhiwani, Berhampore, Ambala, Morbi, Fatehpur, Raebareli, Mahaboobnagar, Chittoor, Bhusawal, Orai, Bahraich, Vellore, Mehsana, Raiganj, Sirsa, Danapur, Serampore, Sultan Pur Majra, Guna, Jaunpur, Panvel, Shivpuri, Surendranagar Dudhrej, Unnao, Chinsurah, Alappuzha, Kottayam, Machilipatnam, Shimla. Adoni, Udupi, Katihar, Proddatur, Saharsa, Hindupur, Sasaram, Hajipur, Bhimavaram, Kumbakonam, Dehri, Madanapalle, Siwan, Bettiah, Guntakal, Srikakulam, Motihari, Dharmavaram, Gudivada, Phagwara, Narasaraopet, Suryapet, Miryalaguda, Tadipatri, Karaikudi, Kishanganj, Jamalpur, Ballia, Kavali, Tadepalligudem, Amaravati, Buxar, Jehanabad, Aurangabad, Gangtok
Exporters of Monel Alloy K-500 Forged Fittings
- America: Antigua and Barbuda, Argentina, Aruba, Bahamas, Barbados, Belize, Bermuda, Bolivia, Brazil, Canada, Cayman Islands, Chile, Colombia, Costa Rica, Cuba, Dominica, Dominican Republic, Ecuador, El Salvador, Grenada, Guatemala, Guyana, Haiti, Honduras, Jamaica, Mexico, Nicaragua, Panama, Paraguay, Peru, Puerto Rico, Suriname, Trinidad and Tobago, United States, Uruguay, Venezuela
- Europe – Albania, Andorra, Austria, Belarus, Belgium, Bosnia and Herzegovina, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Euro area, Faroe Islands, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Isle of Man, Italy, Kosovo, Latvia, Liechtenstein, Lithuania, Luxembourg, Macedonia, Malta, Moldova, Monaco, Montenegro, Netherlands, Norway, Poland, Portugal, Romania, Russia, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey, Ukraine, United Kingdom
- Africa – Algeria, Angola, Benin, Botswana, Burkina Faso, Burundi, Cameroon, Cape Verde, Central African Republic, Chad, Comoros, Congo, Djibouti, Egypt, Equatorial Guinea, Eritrea, Ethiopia, Gabon, Gambia, Ghana, Guinea, Guinea Bissau, Ivory Coast, Kenya, Lesotho, Liberia, Libya, Madagascar, Malawi, Mali, Mauritania, Mauritius, Morocco, Mozambique, Namibia, Niger, Nigeria, Republic of the Congo, Rwanda, Sao Tome and Principe, Senegal, Seychelles, Sierra Leone, Somalia, South Africa, South Sudan, Sudan, Swaziland, Tanzania, Togo, Tunisia, Uganda, Zambia, Zimbabwe
- Asia – Afghanistan, Armenia, Azerbaijan, Bahrain, Bangladesh, Bhutan, Brunei, Cambodia, China, East Timor, Georgia, Hong Kong, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kazakhstan, Kuwait, Kyrgyzstan, Laos, Lebanon, Macao, Malaysia, Maldives, Mongolia, Myanmar, Nepal, Oman, Palestine, Philippines, Qatar, Saudi Arabia, Singapore, South Korea, Sri Lanka, Syria, Taiwan, Tajikistan, Thailand, Turkmenistan, United Arab Emirates, Uzbekistan, Vietnam, Yemen
- Australia – Australia, Fiji, Kiribati, New Caledonia, New Zealand, Papua New Guinea, Samoa, Solomon Islands, Tonga, Vanuatu