Alloy Steel Forged Pipe Fittings Manufacturers, Suppliers, StockistAlloy Steel Socket Weld Pipe Fittings, Alloy Steel Threaded Pipe Fittings Factory – ANSI B16.11

Alloy Steel Threaded ElbowGrade F91 AS Street Elbow Stockiest in India
Alloy Steel 90 deg Forged ElbowAlloy Steel Gr F9 Unions
ASTM A182 Alloy Steel Grade F5 Equal TeeASTM A182 Alloy Steel Reducing Insert
A182 AS Forged Pipe Fittings SuppliersAlloy Threaded Forged Pipe fittings
ASTM A182 GR F9 Stainless Steel Socket Weld Elbow ManufacturerAlloy Steel Socket weld Forged fittings Dealers
A182 Alloy Steel 45 deg. Elbow ManufacturerASTM A182 Alloy Steel Grade F11 Pipe Cap
ASTM A182 GR F11 Alloy Steel Unequal TeeAlloy Steel GR F22 Barrel Nipple Stockholder
Alloy Steel Threaded Unions DistributorsAlloy Steel Threaded Hex Nipples Suppliers
Grade F12 Alloy Steel Socket Weld CouplingsA182 AS Screwed Fittings Suppliers
Top Quality Alloy Steel Threaded BushingASME Alloy Steel SA182 Reducing Couplings
Alloy Steel F5 Cross ExporterAISI Alloy Steel ASTM A182 Grade F91 Boss
ASTM A182 F22 Alloy Steel Pipe NipplesASTM A182 AS Forged Pipe Fittings
ASME / ANSI B16.11 Alloy Steel Swage NipplesAlloy Steel Forged Fittings Exporter

We manufacture different size and shapes of alloy steel forged pipe fittings by open die forging, closed die forging and drop forging. Our main products include socket weld and threaded pipe fittings in size range of 1/4″ to 4″ (6mm-100mm), with pressure rating of 2000LBS, 3000LBS, 6000LBS, and 9000LBS. The most common and materials include A182 F5/F9/F11/F22/F91. In nickel alloys we produce socket welded and threaded pipe fittings in various grades such as Alloy 200, 201, 400, K500, 600, 625, 800H/HT, 825, X-750, C276, Hastelloy B & C22.

Forged Pipe Fittings Manufacturers

Alloy Steel Forged Pipe Fittings Manufacturers

Forged Pipe Fittings Manufacturing Standards

  • ASTM A182 – ASME SA182 – Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings
  • ASME B16.9 – Factory-Made Wrought Buttwelding Fittings
  • ASME B16.11 – Socket Welding and Threaded Forged Fittings
  • MSS SP-43 – Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications
  • MSS SP-95 – Swage(d) Nipples and Bull Plugs
  • BS3799 – Specification for Steel pipe fittings, screwed and Socket-welding for the petroleum industry

Alloy steel forged socket weld and threaded pipe fittings are generally used for small size pipes and piping systems (generally below 4 inches in diameter for Class 3000, and below 2 inches for fittings in class 6000 and 9000). Alloy steel forged pipe fittings are manufactured by forging, followed by heat treatment and machining solid steel as per ASME B16.11 and other dimensional standards. For bigger size piping systems buttweld pipe fittings produced as per ASME B16.9 are used.

  • Alloy Steel Forged Pipe Fittings, are commonly used to change the direction in piping, thereby changing the direction of the water flow. Our entire range of forged alloy steel fittings, forged steel pipe fittings, forged alloy steel pipe fittings, thread and socket weld, 3000 fitting are appreciated for high durability, dimensional accuracy, smooth finish, leak proof and corrosion resistant features.
  • We guarantee lowest prices for high quality alloy steel forged fittings in India. Each Alloy Steel Forged Fittings of our range is quality checked by our quality team on every stage of production to deliver the clients defect free best quality products.
  • Metallica supplies more than 300 forged fittings components for the clients from petrochemicals, railway, automotive, trucks, railway, construction, oil and gas and other industries. We could manufacture different size and shapes forged fittings by open die forging, closed die forging and drop forging. Our stainless steel and alloy steel ANSI Forged Fittings are available for 2000lbs, 3000lbs, 6000lbs, 9000lbs Socket Weld as well as Threaded End – NPT, PT or other types.
  • In addition to this, our Pipe Fittings, Forged Fittings, Stainless Steel Fittings, Carbon Steel Forged Fittings, Alloy Steel Fittings, Elbow Fittings, Weld Fittings, High Pressure Fittings, Thread Fittings, socket weld, 3000 fitting are in compliance with the set industry standards like ASTM/ASME A/SA 182, ASTM/ASME A/SA 312, ASTM/ASME A/SA 403, ASTM/ASME A/SA 105, ASTM/ASME A/SA 350 LF2, ASTM/ASME A/SA 106, ASTM/ASME A/SA 234.
  • Socket weld material is significantly more popular then threaded since most applications call for completely sealing off a line and eliminating all possibility of leakage. Nowadays forged components were widely applied to the vehicles and equipment which have the strict requirements for the products quality.
  • Metallica could manufacture different types and shapes of forging components. The common forged materials are carbon steel, stainless steel, alloy steel.
  • According to the different demands of forged components, we could use the open die forging, closed die forging or drop forging processes.
  • Metallica provides the value added services, such as the heat treating, cutting, machining, painting and assembly.

Product Specification for Alloy Steel Forged Pipe Fittings

ProductAlloy Steel Forged Fittings
TypePipe Union, Cross, Elbow, Tee, Half Coupling, Full Coupling, Branch Outlets, Forged Plug, Hexagon Bushing
ConnectionThread/NPT (M/F), Socket Weld, Screwed
ApplicationsOil and Gas Industry, Chemical Industry, Electric Power, Shipping
Pressure Rating2000#, 3000#, 6000#, 9000# or 2000LB, 3000LB, 6000LB, 9000LB
TypePipe Union, Cross, Elbow, Street Elbow, Tee, Half Coupling, Full Coupling, Branch Outlets, Forged Plug, Hexagon Bushing, Plugs, Inserts, Caps
Process methodForged, CNC Machined
Materials GradesASTM/ASME SA/A182 F5, F9, F11, F12, F22, F91, ASTM / ASME SA / A276
Standards:ASME/ANSI B16.11, MSS SP 83, MSS SP 97, MSS SP 95
Forged Size
  • Ring: OD up to 2000 mm, High to 500 mm or as per drawing.
  • Flange: NPS 1/2″ to 48″ or as per drawing.
  • Fitting: NPS 1/2″ to 48″ or as per drawing
  • Disc & Block: as per the request
  • Forged Fitting: 1/2”- 4”
ConditionAnneal, Normalize, Normalize + Temper, Quench+ Temper, as requirements
Inspection TestingMechanical Test, Hardness Test, Inter-granular corrosion Test, Ultrasonic Test, PT, MT, Hydraulic Test, or as required
CertificateEN 1024 3.1/ 3.1B/ 3.2, PED, DNV, TUV.
PackingWooden case/ Steel framed plywood case/ simple packing.
Delivery TimeBy mutual agreement.
We also can provide High quality Special Alloys forgings as well as non-standards forgings.
  • Alloy Steel Forged pipe fittings are available in both socket weld and threaded ends.

Forged Fittings Materials & Grades

Carbon SteelASTM A105/N, ASTM A350LF2, LF3, LF6
Duplex2205(F51/60), 2507(F53)
Chrome MolySA182, F1, F5, F5a, F9, F9l, F11, F12, F22
Stainless Steel304/L/H, 316/L/H, 310, 317L, 321/H, 347/H, 410, 416, 420, 17-4, 440, Alloy 20
Nickel Alloys200, 201, 400, K500, 600, 625, 800H/HT, 825, X-750, C276, Hastelloy B & C22

Chemical Composition of Alloy Steel Forged Fittings

Low-alloy forged fittings match chrome-moly pipes ASTM A335 in grades P5 (for F5 fitting), P9 (for F9 fitting), P11 (for F11 fitting), P22 (for F22 fitting), P91 (for F91 fittings). The chemical composition of these common alloy grades for socket weld and threaded fittings is shown below:

Low-Alloy Forged Fittings MaterialsA182 F5A182 F9A182 F11A182 F22A182 F91
C0.15 Max0.15 Max0.10-0.20 (2)0.05-0.150.08-0.12
Mn0.30-0.600.30-0.600.40-0.650.30-0.600.30-0.60
P0.035 Max0.030 Max0.025 Max0.035 Max0.020 Max
S0.030 Max0.030 Max0.040 Max0.040 Max0.010 Max
Si0.50 Max0.50-1.000.50-0.800.50 Max0.20-0.50
Ni0.50 Max0.40 Max
Cr4.0-6.08.0-10.01.00-1.502.00-2.508.0-9.5
Mo0.44-0.650.90-1.100.44-0.650.90-1.100.85-1.05
V0.18-0.25
OtherCb, 0.06-0.10; N, 0.03-0.07; Al, 0.04 max.

Manufacturing Process for Alloy Steel Forged Pipe Fittings

  • Forged fittings are the fittings made by forged steel. The process of manufacturing forged steel fittings include: cutting and heating billets, put pressure on heated billets under dies into desired shape, trimming and shot blasting. Then machine forged blank fittings for net shape and dimensions. According to the applications of forged steel fittings, they are available in threaded and socket weld end connections.
  • The main raw material for producing forged pipe fittings is round bar stock or billets.
  • Most of the forged steel fittings are not large, so closed die forging is normally adapted to produce forged steel fittings. Compared to the open die forging, the close die forging can achieve more complex geometries, very much close to the dimensions of the finished component.
  • Close die forging can produce forged fittings in all materials such as carbon steel, duplex, stainless steel or nickel alloys.

Types of Alloy Steel Socket Welded & Threaded Forged Steel Pipe Fittings

  1. Alloy Steel Elbows (90 Degree Elbows and 45 Degree Elbows) – A pipe elbow is a forged steel fitting installed between two lengths of pipe or tube allowing a change of direction, usually in the 90° or 45° direction. Similar to a reducing tee, reducing elbows also exist to simultaneously change flow direction and reduce flow diameter. Street Elbows have one female end to accept pipe and another male end thread that is the same size as the pipe and can avoid the use of a pipe nipple during installation.
  2. Alloy Steel Tees (Equal Tee and Reducing Tees)- Tees are a type of forged steel fitting used to combine or divide process flow, and Reducing Tees additionally allow for pipe size change. The run outlets of the tee are the two in-line outlets, and the branch is the third outlet. The branch outlet is the reducing outlet in a reducing tee.
  3. Alloy Steel Couplings (Straight and Reducing Couplings, Full and Half Couplings) – Couplings are a forged steel fitting used to connect two lengths of pipe, and Half-coupling is screwed onto the pipe, while the other end is made to be tightly inserted, or welded, onto the other end to pipe or vessel. Standard Couplings have female threads or open sockets at both ends, whereas reducing couplings connect smaller pipes to larger ones.
  4. Alloy Steel Unions (Socket Weld Unions and Threaded Unions) – Unions are a forged steel fitting similar to a coupling but allow a convenient disconnection and connection; it has 3 parts: a nut, a female end, and a male end. They allow two lengths of pipe to be assembled and detached without causing any deformation to the pipes.
  5. Alloy Steel Bushings (Hex Head Bushings and Flush Bushings) – Reducing inserts and Bushings are forged steel fittings that allow for a change in pipe size. Pictured here is the hex head bushing, which is most commonly used.
  6. Alloy Steel Caps (Pipe Caps and End Caps) – Caps are forged steel fittings used to terminate the flow, inserting over the end of the pipe.
  7. Alloy Steel Plug (Square Head Plugs, Hex Head Plugs and Round Head Plugs) – Similar to a cap, plugs are forged steel fittings that are inserted into the end of the pipe, and they come with different head types, including: hex, square, and round.
  8. Alloy Steel Cross – Crosses are a 4-way forged steel fitting, with 1 inlet and 3 outlets or vice versa. These are sometimes referred to as 4-way tees.
  9. Alloy Steel Outlets (Weldolets, Sockolets, Threadolets, Elbolets, Latrolets and Nipolets)
  10. Alloy Steel Nipples (Hexagonal Nipples and Swaged Nipples)

Testing & Inspection of Alloy Steel Forged Pipe Fittings

Testing (Destructive, Non Destructive)

Positive Material Identification – PMI TestingHydrostatic Test
Chemical Analysis – Spectro AnalysisHydrogen-Induced Cracking (HIC) Test
Mechanical Testing Such as Tensile, Elongation, Reduction of AreaSulfide Stress Corrosion Cracking (SSC), NACE TM 0177
Micro TestRadiography Test
Macro TestDye Penetrant Test (DP Test)
Hardness TestUltra Sonic Test (UT)
Pitting Resistance TestEddy Current Testing
Intergranular Corrosion (IGC) TestImpact Test
Flaring TestBend Test
Flattening Test

Inspection

  • Our internal inspection reports would be provided for all the goods before shipment.
  • Buyers or their associates are most welcome to visit us for personal inspect
  • We regularly have inspections ongoing at our premises from internationally acclaimed Inspection Agencies such as TUV, BVIS, SGS, Llyods, DNV etc.

Prices for Alloy Steel Forged Pipe Fittings

Prices for alloy steel forged pipe fittings are directly co related to prices of the raw materials such as iron ore, metal scrap, chromium, nickel and various other alloying elements. The production cost of heat resistant stainless steel and nickel alloy plates is high as they contain high amount of nickel and chromium. Meanwhile, mild steel material is among the lowest cost steel available, followed by carbon steel, 400 series stainless steels, aluminium, alloy steel, and 300 series stainless steel. Special alloys such as titanium, Inconel, Monel and Hastelloy cost very high as the nickel, chromium and moly content is very high.

For special and discounted prices for various types of alloy steel forged pipe fittings, please feel free to contact us through email, phone or whatsapp.

We are also regularly publishing our price list for various steel products on our blog.

Documents Provided at the time of Domestic Sales or Export of Alloy Steel Forged Pipe Fittings

Certificate of OriginRaw Material Test Reports
Commercial InvoiceHeat Treatment Charts
Packing ListQuality Assurance Plan (QAP)
Fumigation CertificatesNABL approved Laboratory Test Reports
Letter of GuaranteeMaterial Test Certificates
ROHS CertificateCertificate of Compliance/Conformity

Price Basis for Alloy Steel Forged Pipe Fittings

We can offer any of the following price basis depending on your requirement:

  • Ex-works
  • FOR Site in India
  • FOB Nhava Sheva
  • CFR, CIF, CPT your destination port
  • Door to Door Delivery Duty Paid as well as Duty Unpaid

Delivery Time of Alloy Steel Forged Pipe Fittings

  • If the items are available in stock, we take 2 days from the date of receipt of advance payment to clear the shipment and send it to port.
  • And in-case the items are not available in stock, the time taken for manufacturing depends on the size, quantity and grade.
  • However we can claim the fact that we can compete with anyone in India on Delivery time and most of the time our production time is the least.
  • We have tied up with strong logistic partners in India which can undertake any type of shipping activities and make sure that there is no delay in shipment.

Marking & Packing of Alloy Steel Forged Pipe Fittings

  • All our products will have complete marking details which are co-related to the test certificates we supply.
  • In case of orders for cut piece of Pipes, Sheets or Round Bars, the marking is transferred from the product from which it is cut. In such cases we provide Letter confirming the marking transfer and picture of the product from which it is cut.
  • All goods are packed in wooden cases or pallets.

Suppliers of Alloy Steel Forged Pipe Fittings in India

Mumbai, Delhi, Bangalore, Hyderabad, Ahmedabad, Chennai, Kolkata, Surat, Pune, Jaipur, Visakhapatnam, Kanpur, Nagpur, Lucknow, Thane, Bhopal, Indore, Pimpri Chinchwad, Patna, Vadodara, Ghaziabad, Ludhiana, Agra, Nashik, Faridabad, Meerut, Rajkot, Kalyan-Dombivli, Vasai-Virar, Varanasi, Srinagar, Aurangabad, Dhanbad, Amritsar, Navi Mumbai, Allahabad, Howrah, Ranchi, Gwalior, Jabalpur, Coimbatore, Vijayawada, Jodhpur, Madurai, Raipur, Chandigarh, Guntur, Guwahati, Solapur, Hubli–Dharwad, Mysore, Tiruchirappalli, Bareilly, Moradabad, Tiruppur, Gurgaon, Aligarh, Jalandhar, Bhubaneswar, Salem, Mira-Bhayandar, Warangal, Jalgaon, Kota, Bhiwandi, Saharanpur, Gorakhpur, Bikaner, Amravati, Noida, Jamshedpur, Bhilai, Cuttack, Firozabad, Kochi, Nellore, Bhavnagar, Dehradun, Durgapur, Asansol, Rourkela, Nanded, Kolhapur, Ajmer, Akola, Gulbarga, Jamnagar, Ujjain, Loni, Siliguri, Jhansi, Ulhasnagar, Jammu, Sangli-Miraj & Kupwad, Mangalore, Erode, Belgaum, Ambattur, Tirunelveli, Malegaon, Gaya, Thiruvananthapuram, Udaipur, Kakinada, Davanagere, Kozhikode, Maheshtala, Rajpur, Sonarpur, Rajahmundry, Bokaro, South Dumdum, Bellary, Patiala, Gopalpur, Agartala, Bhagalpur, Muzaffarnagar, Bhatpara, Panihati, Latur, Dhule, Tirupati, Rohtak, Sagar, Korba, Bhilwara, Berhampur, Muzaffarpur, Ahmednagar, Mathura, Kollam, Avadi, Kadapa, Kamarhati, Sambalpur, Bilaspur, Shahjahanpur, Satara, Bijapur, Kurnool, Rampur, Shimoga, Chandrapur, Junagadh, Thrissur, Alwar, Bardhaman, Kulti, Nizamabad, Parbhani, Tumkur, Khammam, Ozhukarai, Bihar Sharif, Panipat, Darbhanga, Bally, Aizawl, Dewas, Ichalkaranji, Karnal, Bathinda, Jalna, Eluru, Barasat, Kirari Suleman Nagar, Purnia, Satna, Mau, Sonipat, Farrukhabad, Durg, Imphal, Ratlam, Hapur, Arrah, Anantapur, Karimnagar, Etawah, Ambarnath, North Dumdum, Bharatpur, Begusarai, New Delhi, Gandhidham, Baranagar, Tiruvottiyur, Pondicherry, Sikar, Thoothukudi, Rewa, Mirzapur, Raichur, Pali, Ramagundam, Haridwar, Vijayanagaram, Tenali, Nagercoil, Sri Ganganagar, Karawal Nagar, Mango, Thanjavur, Bulandshahr, Uluberia, Katni, Sambhal, Singrauli, Nadiad, Secunderabad, Naihati, Yamunanagar, Bidhannagar, Pallavaram, Bidar, Munger, Panchkula, Burhanpur, Raurkela Industrial Township, Kharagpur, Dindigul, Gandhinagar, Hospet, Nangloi Jat, Malda, Ongole, Deoghar, Chapra, Haldia, Khandwa, Nandyal, Morena, Amroha, Anand, Bhind, Bhalswa Jahangir Pur, Madhyamgram, Bhiwani, Berhampore, Ambala, Morbi, Fatehpur, Raebareli, Mahaboobnagar, Chittoor, Bhusawal, Orai, Bahraich, Vellore, Mehsana, Raiganj, Sirsa, Danapur, Serampore, Sultan Pur Majra, Guna, Jaunpur, Panvel, Shivpuri, Surendranagar Dudhrej, Unnao, Chinsurah, Alappuzha, Kottayam, Machilipatnam, Shimla. Adoni, Udupi, Katihar, Proddatur, Saharsa, Hindupur, Sasaram, Hajipur, Bhimavaram, Kumbakonam, Dehri, Madanapalle, Siwan, Bettiah, Guntakal, Srikakulam, Motihari, Dharmavaram, Gudivada, Phagwara, Narasaraopet, Suryapet, Miryalaguda, Tadipatri, Karaikudi, Kishanganj, Jamalpur, Ballia, Kavali, Tadepalligudem, Amaravati, Buxar, Jehanabad, Aurangabad, Gangtok

Export Sales of Alloy Steel Forged Pipe Fittings

  • America: Antigua and Barbuda, Argentina, Aruba, Bahamas, Barbados, Belize, Bermuda, Bolivia, Brazil, Canada, Cayman Islands, Chile, Colombia, Costa Rica, Cuba, Dominica, Dominican Republic, Ecuador, El Salvador, Grenada, Guatemala, Guyana, Haiti, Honduras, Jamaica, Mexico, Nicaragua, Panama, Paraguay, Peru, Puerto Rico, Suriname, Trinidad and Tobago, United States, Uruguay, Venezuela
  • Europe – Albania, Andorra, Austria, Belarus, Belgium, Bosnia and Herzegovina, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Euro area, Faroe Islands, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Isle of Man, Italy, Kosovo, Latvia, Liechtenstein, Lithuania, Luxembourg, Macedonia, Malta, Moldova, Monaco, Montenegro, Netherlands, Norway, Poland, Portugal, Romania, Russia, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey, Ukraine, United Kingdom
  • Africa – Algeria, Angola, Benin, Botswana, Burkina Faso, Burundi, Cameroon, Cape Verde, Central African Republic, Chad, Comoros, Congo, Djibouti, Egypt, Equatorial Guinea, Eritrea, Ethiopia, Gabon, Gambia, Ghana, Guinea, Guinea Bissau, Ivory Coast, Kenya, Lesotho, Liberia, Libya, Madagascar, Malawi, Mali, Mauritania, Mauritius, Morocco, Mozambique, Namibia, Niger, Nigeria, Republic of the Congo, Rwanda, Sao Tome and Principe, Senegal, Seychelles, Sierra Leone, Somalia, South Africa, South Sudan, Sudan, Swaziland, Tanzania, Togo, Tunisia, Uganda, Zambia, Zimbabwe
  • Asia – Afghanistan, Armenia, Azerbaijan, Bahrain, Bangladesh, Bhutan, Brunei, Cambodia, China, East Timor, Georgia, Hong Kong, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kazakhstan, Kuwait, Kyrgyzstan, Laos, Lebanon, Macao, Malaysia, Maldives, Mongolia, Myanmar, Nepal, Oman, Palestine, Philippines, Qatar, Saudi Arabia, Singapore, South Korea, Sri Lanka, Syria, Taiwan, Tajikistan, Thailand, Turkmenistan, United Arab Emirates, Uzbekistan, Vietnam, Yemen
  • Australia – Australia, Fiji, Kiribati, New Caledonia, New Zealand, Papua New Guinea, Samoa, Solomon Islands, Tonga, Vanuatu